Job Purpose
- Responsible for stacking laminations of Stator Frame, Cage Rotor and final assembly of traction motors
- Main activities are mechanical fitting.
- Perform complete assemblies to the specified Quality, Cost and Delivery requirements.
Key Responsibilities
- Stacking laminations on cage rotor and stator frame.
- Able to follow the instructions when operating the machines. Oven settings/lamination presser/brazing machines.
- Fit and assemble all parts/items following the technical WIS & Special process requirements.
- Welding blocking segments according to the technical instructions & Special process specifications
- Certain of the activities entail:
- Lamination stacking and hot product expanding/shrinking.
- Alignment of the copper bars on the cage rotor and cleaning bars and rings with a metal brush.
- Preparation (alignment / cleaning) and quenching.
- Perform balancing on the assembled cage rotor using the machine.
- Repair non-conformities (geometry, visual aspect in relation with the criteria) by following the prescribed repair specification.
- Perform self- inspections for quality checks.
- Adhere to continuous improvement processes and teamwork.
- Reporting any problems to your direct supervisor/EPU manager for assistance.
- Performing other duties as requested by the EPU manager.
- Detecting and anticipating simple manufacturing anomalies, as well as more complex defects.
Minimum Requirements
- Grade 12 with Mathematics and Science or N3 Certificate with technical Mathematics and Science.
- Previous experience working in a semi-skilled level mechanical fitting.
- Perform first level of inspection on all machines /hand tools & lifting equipment before use.
- Ability to operate overhead crane for assembly operations and move the product with pallet stacker.
- Ability to operate power tools, lifting equipment, drill machines, portable grinders and other hand tools related to the job requirement.
- Ability to read, interpret and apply technical drawings (work instructions, welding parameters, safety instructions etc.)
- Working knowledge of EN/ISO welding standards (EN ISO 9606-1, EN 15085, ISO 3834) is an added advantage.
- Familiar / experienced with the use of jigs & fixtures.